Basic Pen Turning: A Simple Step-by-Step Guide
Pen turning is one of the easiest ways to get started on the lathe.
It’s quick, affordable, and a great way to build core skills like tool control, sanding, and finishing. Plus, finished pens are perfect for gifts or selling.
Here’s a simple, beginner-friendly guide to turning your first pen.
What You’ll Need
Materials:
- Pen kit (hardware + refill)
- Pen blanks (You can usually get 4 out of a 2x2x6 blank)
- CA glue or epoxy
Tools:
- Lathe
- Pen mandrel
- Bushings (matched to your kit)
- Drill (or drill chuck on lathe)
- Barrel trimmer (or sanding method)
- Gouge or skew chisel
- Sandpaper
- Finish (CA, friction polish, etc.)
- Pen press (or clamp)
Step 1: Cut and Drill the Blank
Cut your pen blank to match the length of the brass tubes in your kit.
Then drill a centered hole through each blank:
- Use the correct drill bit size (from your kit instructions)
- Drill slowly to avoid tear-out
- Keep the hole straight
Accuracy here makes everything easier later.
Step 2: Glue in the Tubes
Apply CA glue or epoxy to the brass tubes and insert them into the blanks.
- Twist as you insert for full coverage
- Make sure tubes are fully seated
- Let the glue cure completely
Step 3: Square the Ends
Use a barrel trimmer or sandpaper to square the ends of the blank with the brass tube.
This step is critical:
- Ends must be perfectly flush
- Ensures tight fit during assembly
Step 4: Mount on the Mandrel
Slide your blanks onto the mandrel with the correct bushings.
- Follow the order shown in your kit
- Tighten just enough to hold everything securely
- Don’t overtighten (can bend the mandrel)
Now you’re ready to turn.
Step 5: Turn the Blank
Start shaping the blank down to the bushings.
- Use light cuts
- Work slowly and evenly
- Turn until the blank is flush with the bushings
You can create:
- Straight profiles
- Gentle curves
- Slight tapers
Keep it simple for your first pen.
Step 6: Sand Smooth
Sand while the blank is still on the lathe.
- Start around 120–150 grit
- Work up through finer grits (up to 400+ for wood, higher for acrylic)
- Remove all tool marks
A smooth surface is key to a great finish.
Step 7: Apply Finish
Choose a finish based on your material.
For wood:
- Friction polish (quick and easy)
- CA glue finish (durable and glossy)
For acrylic:
- Micro-mesh sanding and polish
Apply lightly and build up as needed.
Step 8: Assemble the Pen
Use a pen press or clamp to assemble the components.
- Follow the kit instructions carefully
- Press parts in straight
- Don’t force anything
Take your time—this is where everything comes together.
Tips for Better Results
- Use sharp tools for cleaner cuts
- Don’t rush the drilling step
- Sand thoroughly before finishing
- Match your blank to your hardware style
- Practice on cheaper blanks first
Common Beginner Mistakes
Blowout while drilling
Go slow and back the bit out often.
Overturning past the bushings
Stop right at the bushing diameter.
Mandrel bending
Avoid overtightening.
Rushing assembly
Crooked parts can ruin the pen.
Final Thoughts
Pen turning is one of the fastest ways to build confidence on the lathe.
You’ll practice essential skills while creating something useful and giftable. Once you’ve made one, you’ll quickly want to try different woods, finishes, and styles.
Ready to Start Turning Pens?
Having quality pen blanks and reliable kits makes a big difference. Stock up on a variety of woods and styles so you can experiment and find what works best for you.
